Alcohol Based Refractory Coating
Refex
Refex is a range of solvent based,
ready to use coatings for application
on resin bonded and silicate cores / molds.
Application:
- Refex is suitable for cores / molds produced synthetic binder systems, Sodium Silicate systems as well as Bentonite Bonded Systems
- Refex range of coatings, find application in gray cast iron, ductile iron, steel, and non-ferrous castings
- Coating can be applied by dipping, brushing, or spraying
- Refex is formulated to resist hot cracks, metal penetration & burn-on
After Treatment:
- Ignite the moulds or core immediately after coating application or dry by hot air or blower.
Handling:
- Refex range of coatings contains inflammable solvents and therefore should be handled and stored with care
- Refex has a shelf life of 60 days if stored in cool and dry place
Precautions:
- Keep away from direct sunlight, heat and flames
- Refex has a shelf life of 60 days if stored in cool and dry place
| Product | Color | Filler | Application |
|---|---|---|---|
| Mincoat-AGF | Red | Mixed Refractory Graphite; FeO | For CI, SGI, non-ferrous automotive casting - medium/small sized cores |
| Mincoat-AG | Gray | Aluminium Silicate, Graphite | Small & Medium cores in automobile castings. |
| Mincoat–CG | Red | Ceramic, Graphite | Small & Medium intricate cores-blocks & Head of automobile. |
| Mincoat–G | Gray | Graphite | Gray Cast Iron, Ductile Iron, non-ferrous casting. |
| Mincoat–ZS | Cream | Zircon Silicate | Ferrous as well as non-ferrous castings. |
NOTE: All information provided in this sheet is to the best of our present knowledge. No warranties or guarantee of any type or extent are intended or implied and the company accepts no liability for any loss or damage, consequential or otherwise. Any claim arising out of use of the product will be limited to replacement of material only.
Water Based Refractory Coatings
Mincoat
Mincoat is a range of Hydro based coatings in paste form for cores and molds.
Application:
- Mincoat is suitable for the molds and cores made from resin bonded sand
- Mincoat range of coatings, find application in gray cast iron, ductile iron, steel, and non-ferrous castings
- Mincoat wash can be applied by dipping, brushing and spraying
- Mincoat is formulated to avoid veining, metal penetration & sand burn-on
After Treatment:
- Dry by hot air blower or in oven
Advantages:
- Mincoat is in paste form
- Mincoat gives uniform and consistent coating, ensuring clean casting & reduces casting cleaning cost
Precautions:
- When coating by dipping application ensure clean dip tank
- Dry cores by hot air or in an oven
Handling:
- Mincoat Keep away from the direct heat and sunlight
- Mincoat has a shelf life of 60 days if stored in cool and dry place
| Product | Application |
|---|---|
| Diecote WB 6225 M: | An aluminium silicate based coating suitable for ferrous and non-ferrous particularly suited for production of cylinder liners |
| Diecote 845C: | An Alumina based coating for centrifugally cast steel – vertical and horizontal particularly for tubes up to 6 mtr. in length. It can also be used in static permanent molds and for S.G. iron liner manufacturers and the production of centrifugally cast rolls |
| Diecote WB 50M: | An insulating zircon based refractory coating suitable for steel, iron and non-ferrous castings |
| Diecote WB100M: | Insulating Amorphan silicon based refractory coating, particularly suited to the production of rainwater drainage pipes |
NOTE: All information provided in this sheet is to the best of our present knowledge. No warranties or guarantee of any type or extent are intended or implied and the company accepts no liability for any loss or damage, consequential or otherwise. Any claim arising out of use of the product will be limited to replacement of material only.
centrifugal casting applications.
Diecote
Diecote is a range of hydro based coating for permanent metal mould during centrifugal casting applications.
Our range of researched, developed and proven diecotes includes:
- Diecote WB 6225 M: An aluminium silicate based coating suitable for ferrous and non-ferrous particularly suited for production of cylinder liners
- Diecote 845C: An Alumina based coating for centrifugally cast steel – vertical and horizontal particularly for tubes up to 6 mtr. in length. It can also be used in static permanent molds and for S.G. iron liner manufacturers and the production of centrifugally cast rolls
- Diecote WB 50M: An insulating zircon based refractory coating suitable for steel, iron and non-ferrous castings
- Diecote WB100M: Insulating Amorphan silicon based refractory coating, particularly suited to the production of rainwater drainage pipes
Applications:
- Suitable for the permanent mold centrifugal casting process, vertical or horizontal
- Suitable for iron, steel and non ferrous applications
- Specially formulated for consistent spray application
- Used to achieve complex metallurgical structures and surface finish
After Treatment
- Dry cores by hot air of oven
Handling and Precautions:
- During the dip-application, ensure clean dip-tank
- Keep away from direct sunlight, heat or flames
- Shelf life of Diecote coatings is typically 60 days if stored in cool and dry place
Handling:
- Mincoat Keep away from the direct heat and sunlight
- Mincoat has a shelf life of 60 days if stored in cool and dry place
| Product | Application |
|---|---|
| Mincoat 20FB: | it is prepared blacking containing all the necessary refractory, suspending and binding agents to give optimal performance on trough during pipe manufacturing. It is suitable for all types of trough |
| Trough 200: | Supplying in powder form and strongly recommended for initial dispersion of powder in water. Suitable for all types of runner and fall chuted and easy to patch and repair at high temperature |
| Trough Blacking PS2: | Supplying in powder form and strongly recommended for initial dispersion of powder in water. Suitable for all types of runner and fall chuted and easy to patch and repair at high temperature |
NOTE: All information provided in this sheet is to the best of our present knowledge. No warranties or guarantee of any type or extent are intended or implied and the company accepts no liability for any loss or damage, consequential or otherwise. Any claim arising out of use of the product will be limited to replacement of material only.
blend of Carbon and refractories for use on metal
Trough Blacking
Trough Blacking are a fully prepared coating based on blend of Carbon and refractories for use on metal or ceramic lined troughs and fall chutes during of centrifugal cast pipes using delavaud process.
Our range of researched, developed and proven Trough Blacking includes:
- Mincoat 20FB: it is prepared blacking containing all the necessary refractory, suspending and binding agents to give optimal performance on trough during pipe manufacturing. It is suitable for all types of trough
- Trough 200: Supplying in powder form and strongly recommended for initial dispersion of powder in water. Suitable for all types of runner and fall chuted and easy to patch and repair at high temperature
- Trough Blacking PS2: Supplying in powder form and strongly recommended for initial dispersion of powder in water. Suitable for all types of runner and fall chuted and easy to patch and repair at high temperature
Applications:
- Suitable for metal or ceramic lined troughs and fall chutes
- Easy to patch and repair even at high temperature
- Can be supplied in paste as well as powder form
- Dry cores by hot air of oven
Handling and Precautions:
- Keep away from the direct heat and sunlight
- Has a shelf life of 60 days if stored in cool and dry place
- When coating ensure cleanliness of tank
- When coating ensure dispersion and consistency of the coating
NOTE: All information provided in this sheet is to the best of our present knowledge. No warranties or guarantee of any type or extent are intended or implied and the company accepts no liability for any loss or damage, consequential or otherwise. Any claim arising out of use of the product will be limited to replacement of material only.
Durcol
The Durcol range is colloidal suspensions for lubrication, metalworking, die casting and conductivity applications.
Product Range:
- Products can be Graphite, Molybdenum Disulphate or Boron Nitrate based and supplied in water, oil or solvent based carriers to suit a wide range of customer needs.
- Durcol LD40: is a carbon base coating used as a release agent during GDC or LPDC operations non-ferrous
Applications:
- Closed die forging
- Open die forging
- Extrusion
- Seamless tube and cylinder
- Die casting
- Conductivity
- Dry cores by hot air of oven
Handling and Precautions:
- Keep away from the direct heat and sunlight
- Has a shelf life of 60 days if stored in cool and dry place
NOTE: All information provided in this sheet is to the best of our present knowledge. No warranties or guarantee of any type or extent are intended or implied and the company accepts no liability for any loss or damage, consequential or otherwise. Any claim arising out of use of the product will be limited to replacement of material only.
- Refex
- Mincoat
- Diecoate
- Trough Blacking
- Durcol
